Applications

Industry Application Scenarios

Automotive components, precision machined parts, fasteners and screws, electronic components and injection moulded plastics — every platform is configured around the part.

Automotive Precision Parts Inspection vision inspection samples
01 · Application

Automotive Precision Components Inspection & Sorting

Designed for automotive fasteners, precision stamped parts, and machined components, the vision inspection system performs high-speed automated inspection of small and complex parts. With advanced AI vision algorithms, multi-angle imaging technology, and precise defect recognition, the system enables 100% quality inspection, automatic NG rejection, and improves product consistency and production efficiency.

Inspection Items

  • Surface Defect Inspection

    Detection of scratches, dents, impact marks, rust, and surface contamination.

  • Dimensional Measurement

    Measurement of length, diameter, thickness, hole size, and positional accuracy.

  • Thread & Structure Inspection

    Detection of thread defects, missing features, structural abnormalities, and deformation.

  • Missing & Incorrect Part Detection

    Detection of missing parts, wrong components, and product mixing.

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Precision Metal Parts Inspection vision inspection samples
02 · Application

Precision Machined Parts Inspection & Sorting

Designed for CNC machined parts, turned components, and precision metal products, the vision inspection system provides high-accuracy automated quality control. Through high-resolution cameras, customized lighting systems, and AI image processing technology, the system accurately identifies appearance defects and dimensional deviations, reducing manual inspection costs and improving manufacturing reliability.

Inspection Items

  • Surface Quality Inspection

    Detection of scratches, dents, oxidation, stains, and surface contamination.

  • Dimensional Accuracy Inspection

    Measurement of outer diameter, inner diameter, height, thickness, and critical dimensions.

  • Machining Defect Inspection

    Detection of burrs, missing edges, machining marks, and abnormal chamfers.

  • Hole & Feature Inspection

    Inspection of hole diameter, hole quantity, position accuracy, and structural features.

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Fasteners & Screw Inspection vision inspection samples
03 · Application

Fasteners & Screw Automatic Inspection and Sorting

Designed for screws, bolts, nuts, washers, and other precision fasteners, the vision inspection system provides high-speed automated inspection of critical features including threads, heads, dimensions, and surface quality. The system helps manufacturers achieve 100% inspection, prevent mixed production, eliminate defective products, and ensure consistent quality before shipment.

Inspection Items

  • Thread Inspection

    Detection of thread damage, missing threads, incorrect pitch, and thread deformation.

  • Head Feature Inspection

    Inspection of head diameter, height, slot type, hexagonal structure, and shape accuracy.

  • Surface Appearance Inspection

    Detection of scratches, dents, plating defects, stains, and discoloration.

  • Dimensional Measurement

    Measurement of length, diameter, height, and concentricity.

  • Part Identification & Mixing Detection

    Detection of incorrect models, wrong specifications, and mixed products.

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Electronic Components Inspection vision inspection samples
04 · Application

Precision Electronic Components Inspection

Designed for connectors, terminals, pins, and miniature electronic components, the vision inspection system provides high-precision automated quality control for electronic manufacturing. Using AI image recognition technology and high-resolution optical inspection, the system accurately detects tiny defects, dimensional variations, and assembly abnormalities to meet strict electronic industry quality requirements.

Inspection Items

  • Pin Inspection

    Detection of missing pins, bent pins, incorrect pin quantity, and pin deformation.

  • Appearance Inspection

    Detection of cracks, contamination, oxidation, discoloration, and surface damage.

  • Dimensional Inspection

    Measurement of pitch, height, length, and positioning accuracy.

  • Assembly Inspection

    Detection of missing components, incorrect assembly, and wrong orientation.

  • Precision Structure Inspection

    Inspection of terminal deformation, contact area defects, and structural abnormalities.

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Plastic & Injection Molded Parts Inspection vision inspection samples
05 · Application

Plastic Components & Injection Molded Parts Inspection

Designed for injection molded parts, plastic components, packaging parts, and consumer products, the vision inspection system provides automatic quality control during mass production. The system quickly identifies appearance defects, dimensional deviations, and product inconsistencies, helping manufacturers improve production stability and reduce defective output.

Inspection Items

  • Appearance Defect Inspection

    Detection of shrink marks, short shots, flash, cracks, and surface defects.

  • Color Inspection

    Detection of color variation, mixing errors, contamination, and abnormal appearance.

  • Structural Integrity Inspection

    Detection of missing features, deformation, breakage, and incomplete molding.

  • Dimensional Inspection

    Measurement of external dimensions, hole positions, and assembly-related dimensions.

  • Product Consistency Inspection

    Identification of product models, mixed parts detection, and production consistency control.

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Sample gallery

Parts We Have Inspected

A selection of real customer samples screened in our Dongguan laboratory.

Stainless steel bolts and socket screws inspected for thread and head defects
Stainless steel bolts and socket screws inspected for thread and head defects
Hex nuts, flange nuts and nylon lock nuts inspected for internal thread quality
Hex nuts, flange nuts and nylon lock nuts inspected for internal thread quality
Flat, spring and serrated washers inspected for diameter and flatness
Flat, spring and serrated washers inspected for diameter and flatness
Precision dowel pins, bushings and split pins inspected for dimensions
Precision dowel pins, bushings and split pins inspected for dimensions
Board-to-board connectors and pin headers inspected for bent pins
Board-to-board connectors and pin headers inspected for bent pins
SMD chips, inductors and integrated circuits inspected for silk screen and pins
SMD chips, inductors and integrated circuits inspected for silk screen and pins
Rubber oil seals and O-rings inspected for cracks and deformation
Rubber oil seals and O-rings inspected for cracks and deformation
Copper stamped contact parts screened for crush damage and plating defects
Copper stamped contact parts screened for crush damage and plating defects
Stainless steel precision bolts and shafts sorted by dimension
Stainless steel precision bolts and shafts sorted by dimension
Brass knurled threaded inserts inspected for knurl quality and burrs
Brass knurled threaded inserts inspected for knurl quality and burrs
Steel pins in a sample dish prepared for a free inspection trial
Steel pins in a sample dish prepared for a free inspection trial
Precision steel dowel pins ready for sorting
Precision steel dowel pins ready for sorting
Mixed hardware fasteners collected as customer inspection samples
Mixed hardware fasteners collected as customer inspection samples
Micro screws and threaded parts screened on the rotary disc platform
Micro screws and threaded parts screened on the rotary disc platform
Stamped metal parts checked for burrs, deformation and missing features
Stamped metal parts checked for burrs, deformation and missing features
Precision turned components measured for diameter and length tolerance
Precision turned components measured for diameter and length tolerance
Plated hardware parts inspected for coating and surface contamination
Plated hardware parts inspected for coating and surface contamination
Small springs and clips inspected for pitch, length and deformation
Small springs and clips inspected for pitch, length and deformation
Injection moulded plastic fittings inspected for flash and short shot
Injection moulded plastic fittings inspected for flash and short shot

Send us your part — we will inspect it for free

Share your drawing or samples and our engineers return a camera layout, detection-rate report and quotation within one working day.