Small Parts Multi-Surface Multi-Inlet Visual Sorter
FH-MP Series
Designed for the highest output requirements, the multi-inlet sorter feeds several tracks in parallel and inspects every surface of a small part in one pass. The vibratory feeder is integrated inside the machine body using an ultra-low-vibration feeding method, saving floor space while reaching up to 2,500 inspections per minute.
Reference price: USD 35,000 – 80,000 (configuration dependent)
Technical Parameters
| Max accuracy | 0.005 mm |
|---|---|
| Sorting accuracy | 99.99% |
| Inspection speed | Up to 2,500 pcs/min |
| Cameras | Up to 24 cameras, 0.3MP – 12MP high-speed |
| Feeding | Vibratory bowl integrated inside the frame, ultra-low vibration |
| Inlets | Multi-inlet parallel tracks |
| Controller | Industrial i7 PC + motion control card + independent NIC |
| Drive | DD direct-drive servo, plane runout ≤ 0.05mm |
| Machine size | Approx. 1,400 × 1,000 × 1,900 mm |
| Power supply | AC 220V, 50/60Hz, single phase, 3.0 kW |
| Software | FENGHANG AI deep-learning inspection suite |
Key Features
- Motion control card system: the industrial PC CPU processes data at maximum speed, achieving no mis-blow and no missed blow.
- Software optimised for the vision sorting industry with common industry-specific algorithms and a visual teaching-style interface.
- Automatic counting and stop; counting output can be linked directly to a packing machine.
- Inspection data and images can be stored and exported as BOM table data.
- AI deep-learning algorithms can be enabled to increase the detection rate of appearance defects.
- Industrial i7 PC with independent network card, 0.3MP–12MP high-speed cameras, max inspection speed 2,500 pcs/min.
- Vibratory bowl mounted inside the machine using an extremely low-vibration feeding method — integrated design saves floor space.
- Multiple blow outlets separate NG parts by size and defect type.
- Up to 24 cameras covering multiple surfaces of the same part in one pass.
- Sliding monitor design for clean production appearance.
- Maximum accuracy up to 0.005mm.
Advantages
- 2,500 pcs/min throughput
- Multi-surface single pass
- AI defect detection
- Space-saving integrated feeder
- 0.005mm precision
- 24 hours continuous working
Applicable Workpieces
Application Scenarios
- High-volume fastener production
- Lithium battery component plants
- Electronic micro-component suppliers
- Precision instrument part makers
Test Cases
Real parts tested on this platform in our laboratory and the defects detected.
Screw head inspection
Detects: Blockage, crush damage
Lithium battery explosion-proof cap
Detects: Crush damage, scratches
Contour defect inspection
Detects: Outer diameter, missing material
Multi/less material inspection
Detects: Inner & outer diameter, burrs
Small hardware
Detects: Crush damage, poor plating
Chip silk screen
Detects: Broken line, burrs
Ruby inspection
Detects: Breakage, diameter
Fuse tube
Detects: Extra filament, broken hole
Round shell
Detects: Inner wall defects
Internal thread
Detects: Damaged thread, foreign matter
Rivet head
Detects: Foreign matter, blocked hole
Circular product
Detects: ID/OD, burrs, roundness, concentricity
Small plastic part
Detects: Black dots, dirt
Irregular shaped product
Detects: Hole diameter, contour defects, extra/missing material
Knurled product / gear
Detects: Tooth count, dimensions
Send us your part — we will inspect it for free
Share your drawing or samples and our engineers return a camera layout, detection-rate report and quotation within one working day.