Vision Technology Developed In House
Optics, motion control, sorting mechanism and AI algorithms — all engineered by our own R&D team so every layer can be tuned to your part.
CCD Vision Technology
Industrial CCD/CMOS cameras from 0.3MP to 12MP with telecentric lenses and coaxial, dome, ring and backlight illumination. Up to 24 cameras can be mounted on 60 series precision slide tables for perpendicular, repeatable imaging from any angle.
- 0.3MP – 12MP high-speed cameras
- Telecentric & fixed focal optics
- Multi-mode LED illumination
- Up to 24 synchronous views
2D + 3D Imaging
2D imaging measures contour, hole position and surface appearance while 3D profile sensors capture height, coplanarity, warpage and thread depth — combined into one judgement for the same part.
- Contour & hole measurement
- Height and coplanarity
- Warpage & flatness
- Thread depth profiling
AI Deep Learning Algorithms
Self-developed deep-learning defect models are trained on real production NG samples. They catch stains, scratches, plating variation and other defects that rule-based vision cannot describe, and keep improving as new samples are added.
- Trained on customer NG samples
- Handles unstable, variable defects
- Model retraining without machine change
- Raises detection rate on appearance defects
Multi-Sensor Fusion
Vision, encoder, laser and eddy-current signals are fused inside the motion control card so every part is tracked from feeding to blow-off — no mis-blow, no missed blow, even at 2,500 parts per minute.
- Encoder-synchronised tracking
- Independent NG outlets
- Zero mis-blow architecture
- Real-time reject verification
High Precision Measurement
DD direct-drive servo indexing with glass plane runout within 0.05mm and sub-pixel measurement algorithms deliver repeatable accuracy up to 0.005mm across the full disc.
- 0.005mm max accuracy
- DD servo indexing
- Sub-pixel edge extraction
- Automatic calibration routines
Remote Debugging Technology
Every machine ships with secure remote access so our engineers can tune recipes, update algorithms and diagnose faults from Dongguan — critical for overseas customers in different time zones.
- Secure remote access
- Recipe tuning by our engineers
- Software upgrades over network
- 24/7 response for overseas plants
FENGHANG Vision Sorting Software
A visual teaching-style interface: choose the inspection items, teach the good sample and the machine is ready — no programming knowledge required.
- Visual teaching-style operation — build a recipe by selecting inspection items, no programming required.
- Industry-specific algorithm library for fasteners, stamping, plastics and hardware.
- Automatic counting with stop or packing-machine handshake.
- Storage and export of inspection data and NG images, BOM table export.
- Multi-outlet NG classification by defect type and size.
- User permission levels for operator, technician and engineer.
- AI model management with one-click retraining from stored NG images.
Not sure which technology your part needs?
Send a sample and our engineers will tell you exactly which cameras, optics and algorithms are required to reach your target detection rate.